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COLOR-KEYED KUBE

The COLOR-KEYED KUBE system is a line of crimping dies and remote hydraulic crimping heads used to terminate large aluminum and copper conductors in electrical power distribution, substation, and heavy industrial cable assemblies. The system is built around a color-coded die identification scheme: each die set is marked with a specific color that corresponds to a connector size and crimp profile, allowing field personnel to match dies to connectors without measuring or cross-referencing tables. The dies produce a Code crimp profile, a standardized compression geometry used across the line. The product family includes replacement die sets for common tool platforms such as TBM15PF, TBM15I, TBM15CR-LI, BM15I, and 13100A, as well as remote hydraulic crimping heads like the 15500 series. Die sets accommodate conductor sizes from 4/0 AWG through 1000 kcmil aluminum and up to 900 kcmil copper, depending on the specific die and tool combination. For example, die 15608 is rated for 800 kcmil copper connectors, die 15515CK handles 650 kcmil aluminum and 750 kcmil copper, die 15612 covers 4/0 AWG to 500 kcmil aluminum lugs, and die 15620 accommodates 4/0 AWG to 1000 kcmil aluminum lugs. The remote hydraulic crimping head, model 15500 (part number 13100A), is designed for aluminum cable up to 750 kcmil and copper cable up to 900 kcmil, and is used where access or cable size makes manual tools impractical. These tools and dies are typically specified by plant engineers, maintenance managers, and procurement specialists who need to ensure consistent, repeatable crimps on large power cables. The color-keyed approach reduces the risk of mismatched dies and connectors, which can lead to failed terminations. 3G Electric supplies the COLOR-KEYED KUBE line as part of its industrial equipment catalog, offering multiple SKUs with logistics support for global delivery. The product range includes both individual replacement dies and complete crimping heads, allowing buyers to maintain existing tooling or build new crimping setups. Because the dies are consumable and wear over time, replacement die sets are a recurring procurement item. 3G Electric maintains stock of common die sizes and tool interfaces to support ongoing maintenance and project schedules. Technical buyers can compare specifications such as conductor size range, tool compatibility, and crimp profile across the available SKUs. The line is intended for applications where reliable electrical connections are critical, including power distribution, heavy cable terminations, and industrial facility maintenance. All products are supplied as original manufacturer components, and 3G Electric provides documentation and logistics coordination to support procurement and inventory planning.

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About COLOR-KEYED KUBE

The COLOR-KEYED KUBE system is a line of crimping dies and remote hydraulic crimping heads used to terminate large aluminum and copper conductors in electrical power distribution, substation, and heavy industrial cable assemblies. The system is built around a color-coded die identification scheme: each die set is marked with a specific color that corresponds to a connector size and crimp profile, allowing field personnel to match dies to connectors without measuring or cross-referencing tables. The dies produce a Code crimp profile, a standardized compression geometry used across the line. The product family includes replacement die sets for common tool platforms such as TBM15PF, TBM15I, TBM15CR-LI, BM15I, and 13100A, as well as remote hydraulic crimping heads like the 15500 series. Die sets accommodate conductor sizes from 4/0 AWG through 1000 kcmil aluminum and up to 900 kcmil copper, depending on the specific die and tool combination. For example, die 15608 is rated for 800 kcmil copper connectors, die 15515CK handles 650 kcmil aluminum and 750 kcmil copper, die 15612 covers 4/0 AWG to 500 kcmil aluminum lugs, and die 15620 accommodates 4/0 AWG to 1000 kcmil aluminum lugs. The remote hydraulic crimping head, model 15500 (part number 13100A), is designed for aluminum cable up to 750 kcmil and copper cable up to 900 kcmil, and is used where access or cable size makes manual tools impractical. These tools and dies are typically specified by plant engineers, maintenance managers, and procurement specialists who need to ensure consistent, repeatable crimps on large power cables. The color-keyed approach reduces the risk of mismatched dies and connectors, which can lead to failed terminations. 3G Electric supplies the COLOR-KEYED KUBE line as part of its industrial equipment catalog, offering multiple SKUs with logistics support for global delivery. The product range includes both individual replacement dies and complete crimping heads, allowing buyers to maintain existing tooling or build new crimping setups. Because the dies are consumable and wear over time, replacement die sets are a recurring procurement item. 3G Electric maintains stock of common die sizes and tool interfaces to support ongoing maintenance and project schedules. Technical buyers can compare specifications such as conductor size range, tool compatibility, and crimp profile across the available SKUs. The line is intended for applications where reliable electrical connections are critical, including power distribution, heavy cable terminations, and industrial facility maintenance. All products are supplied as original manufacturer components, and 3G Electric provides documentation and logistics coordination to support procurement and inventory planning.

Common Applications

  • Power distribution — Remote hydraulic crimping head 15500 (13100A) for terminating up to 750 kcmil aluminum and 900 kcmil copper cables in switchgear and transformers.
  • Substation construction — Die set 15608 (orange) for 800 kcmil copper connectors using TBM15PF tooling in high-voltage cable terminations.
  • Industrial plant maintenance — Die set 15515CK for 650 kcmil aluminum and 750 kcmil copper connectors with TBM15CR-LI tool for motor feeder cables.
  • Heavy cable terminations — Die set 15620 for 4/0 AWG to 1000 kcmil aluminum lugs with BM15I tool in large conductor runs.
  • Electrical contracting — Die set 15612 (red) for 4/0 AWG to 500 kcmil aluminum lugs with TBM15I tool for service entrance connections.
  • Utility cable splicing — Die set 15502 (blue) for 300 kcmil copper lugs and 4/0 AWG aluminum lugs with TBM15I tool in underground distribution.

Frequently asked questions

Common questions about COLOR-KEYED KUBE from 3G Electric.

What is the COLOR-KEYED KUBE system and how does the color coding work?

The COLOR-KEYED KUBE system is a method of identifying crimping dies by color. Each die set is marked with a specific color that corresponds to a connector size and crimp profile. For example, die 15608 is orange for 800 kcmil copper connectors, die 15515CK is used for 650 kcmil aluminum and 750 kcmil copper, die 15612 is red for 4/0 AWG to 500 kcmil aluminum lugs, and die 15502 is blue for 300 kcmil copper lugs and 4/0 AWG aluminum lugs. This color coding allows field personnel to quickly select the correct die for a given connector without referring to size tables, reducing the chance of mismatched crimps.

Which tools are compatible with COLOR-KEYED KUBE replacement dies?

Compatibility depends on the specific die set. Common tool platforms include TBM15PF, TBM15I, TBM15CR-LI, BM15I, and 13100A. For instance, die 15608 is for the TBM15PF tool, die 15515CK is for the TBM15CR-LI tool, die 15612 and 15502 are for TBM15I tools, die 15620 is for the BM15I tool, and die 15505SS is for 13100A tooling. Always verify the tool model and die part number before ordering, as using an incompatible die can damage the tool or produce an improper crimp.

What conductor sizes can COLOR-KEYED KUBE dies handle?

The range varies by die. Die 15608 handles 800 kcmil copper connectors. Die 15515CK accommodates 650 kcmil aluminum and 750 kcmil copper. Die 15612 covers 4/0 AWG to 500 kcmil aluminum lugs. Die 15620 covers 4/0 AWG to 1000 kcmil aluminum lugs. Die 15505SS handles 500 kcmil aluminum and 700 kcmil copper. Die 15502 is for 300 kcmil copper lugs and 4/0 AWG aluminum lugs. The remote hydraulic crimping head 15500 (13100A) is rated for aluminum cable up to 750 kcmil and copper cable up to 900 kcmil. Select the die based on the specific connector size and material.

What is a Code crimp profile and why does it matter?

A Code crimp profile is a standardized compression geometry produced by COLOR-KEYED KUBE dies. It ensures that the crimped connection meets dimensional and electrical requirements for the connector and conductor combination. Using the correct die and tool produces a Code crimp that is consistent and repeatable. This is important for maintaining low resistance and mechanical integrity in power connections. The Code profile is specified by the connector manufacturer and should be matched with the appropriate die set. Deviating from the specified profile can result in a connection that does not meet performance requirements.

When should I replace COLOR-KEYED KUBE crimping dies?

Replacement is needed when the die shows wear, damage, or no longer produces a proper Code crimp. Signs of wear include rounded or chipped crimping surfaces, difficulty achieving full compression, or visual defects on the crimped connector. Because dies are consumable, maintaining spare sets is common in facilities that perform regular cable terminations. The replacement die sets listed, such as 15608, 15515CK, 15612, 15620, 15505SS, and 15502, are direct replacements for specific tool and connector combinations. Always inspect dies before use and replace them if they are worn or damaged to ensure reliable connections.

What is the remote hydraulic crimping head 15500 used for?

The remote hydraulic crimping head, model 15500 (part number 13100A), is designed for crimping large aluminum and copper cables where manual tools are impractical. It is rated for aluminum cable up to 750 kcmil and copper cable up to 900 kcmil. It is typically used in power distribution, substation, and heavy industrial applications. The remote hydraulic operation allows the tool to be positioned in tight spaces while the pump remains outside the work area. This head is compatible with specific die sets, such as 15505SS for 500 kcmil aluminum and 700 kcmil copper connectors. Verify die compatibility before use.