Datasheet Content
[{"filename":"BPT-1000-BP500_Test_Unit_for_BurnerPRO_English_2020-02-10.pdf","text":"BPT-1000\n February 10, 2020\n\n\n\n\n 3G-OTH-02844\n TEST UNIT for\n BurnerPROTM Controls\n\n\n\nDESCRIPTION\nFireye Test Unit type 3G-OTH-02844 provides a simple convenient means for field testing the Fireye BurnerPRO controls.\nWhen a Fireye control chassis is plugged into the tester, a complete burner firing operation can be simulated and\nchecked through the use of switches and indicating lights on the panel. Supports all BurnerPRO models up to third\ngeneration.\n\n\nSPECIFICATIONS\n Supply Voltage: 110VAC/60Hz or 230VAC/50Hz, depending on control type (see table below)\n Power Consumption: 10VA\n Ambient Temperature Limit: 140°F (60°C)\n Fuse: Glass type, 5 x 20 mm, 1A (x2), 250 volts, example Bussman AGC-1 or equivalent\n Shipping Weight: 5 lbs.\n\nOPERATION CHART —Test Unit 3G-OTH-02844\n LINE INPUT FLAME SCANNER FLAME SIGNAL\n CONTROL TYPE\n VOLTAGE SEL. SW SW\n BP110UV UV\n BP110UVFR UV or FR\n 110 VAC AUTO\n BP110UVFRM UV or FR\n BP110UVFRP UV or FR\n BP110UVFR\n AUTO\n BP110UVFRM 110 VAC PbS\n BP110UVFRP\n BP230UV UV\n BP230UVFR UV or FR\n 230 VAC AUTO\n BP230UVFRM UV or FR\n BP230UVFRP UV or FR\n BP230UVFR\n BP230UVFRM 230 VAC PbS AUTO\n BP230UVFRP\nUV control model supports UV & FR flame signal operations. Tester can be set to output both flame signals if AUX\nSwitch is set for AUTO.\n\n\n\n 1\n\fINSTALLATION\n 1. For best results, the 3G-OTH-02844 Test Unit should be placed on a smooth flat surface.\n 2. The 3G-OTH-02844 chassis is grounded via the ground connection supplied by the line power cord.\n 3. Always disconnect the power before inserting the BurnerPRO control into the wiring base.\n Do not touch the wiring base terminals without verifying that the line power has been\n disconnected.\n\nOPERATION AND TESTS\n Identification\n 1. POWER Switch - Simulates the main disconnect switch. Connected between the hot line and\n terminal 1 of the wiring base.\n 2. CALL FOR HEAT Switch - Simulates recycle limit or operating control, connected between\n terminals 4 and 5.\n 3. AIRFLOW Switch - Simulates burner airflow switch. Form C switch connected between\n terminals 4 (C), 13 (NC), and 14 (NO). The switch has a center \"Always ON\" position.\n 4. PROOF OF CLOSURE Switch - Simulates proof of closure switch on main fuel valve. Connected\n between terminals 4 and 12. The switch has a center \"Always ON\" position.\n 5. ACTUATOR Switch - Simulates modulating actuator position for Closed, Low Fire, and High Fire.\n Actuator energizes terminal 8 when at position. The switch has a center \"Always ON\" position.\n 6. FLAME SIGNAL Switch – “ON” it supports for internal simulator, “OFF” it supports for external\n scanner. Permits the flame simulator circuits to be controlled manually or automatically. The\n switch has a center \"Always ON\" position.\n 7. FLAME SENSOR Switch - Selects type of simulating signal for use with appropriate BurnerPRO\n under test. PbS = Infrared, UV = Ultra-Violet, FR = Flame Rod.\n 8. RESET Switch - Momentary switch used for resetting a BurnerPRO unit in a Lockout/Alarm state.\n 9. AUXILIARY Switch - Special function switch for flame output. Toggle to the ‘OPEN’ position\n for single flame behavior. Toggle to the ‘AUTO’ position for (UV+FR) dual flame behavior.\n 10. BLOWER Indicator - Indicates that the burner motor circuit has been energized. Powered by\n terminals 6 & 7.\n 11. ECONOMY Indicator - Indicates position of actuator during Standby/Idle state.\n 12. LOW LIMIT Indicator - Indicates position of actuator during low fire or light-off states.\n 13. HIGH LIMIT Indicator - Indicates position of actuator during high fire or Purge states.\n 14. IGINITION Indicator - Indicates that the ignition transformer has been energized. Powered by\n terminal 16.\n 15. PILOT Indicator - Indicates that the pilot valve has been energized. Powered by terminal 17.\n 16. MAIN DIRECT Indicator - Indicates that the Main Direct fuel valve has been energized. Powered\n by terminal 18.\n 17. MAIN PILOTED Indicator - Indicates that the Main Piloted fuel valve has been energized.\n Powered by terminal 19.\n 18. RELEASE TO MODULATE Indicator - Indicates that the system has established main flame and\n has transitioned control to the \"external\" load controller.\n 19. FLAME Indicator - Indicates that flame signal is present.\n 20. POWER Indicator - Indicates that mains power is available.\n 21. ALARM Indicator - Indicates that the BurnerPRO control is in Lockout state.\n 22. OLED/LCD 2x16 Display - Use to show the burner sequence states.\n\n\n\n2\n\fOPERATING PROCEDURE FOR AUTOMATIC UNITS\n 1. Turn “Power” switch off.\n 2. Install a BurnerPRO control and secure it in the tester with the mounting screws.\n 3. Refer to the description of operation and the programming sequence chart in the Fireye bulletin\n for the control being tested.\n 4. Turn on the “Power” switch and position the control switches accordingly.\n 5. Installation and operating instructions provided in the Fireye BurnerPRO bulletin (BP-1003)\n will assist with testing and troubleshooting.\n 6. Ignition failure test can be simulated by turning the “flame signal switch” off (left position) and\n initiating a normal start up cycle. At the appropriate time the ignition circuits will be energized\n for the duration of the trial for ignition period, and then de-energized. The pilot or main fuel\n valve circuit will not be energized and the control will lockout.\n 7. Main flame failure test can be simulated by turning the “flame signal switch” off, during a\n normal firing period. The main fuel valve circuit will be de-energized and the control will\n lockout.\n 8. For external scanner testing, attach a UV90L, UV1AL, or 48PT2 to the scanner test jacks. Make\n sure the scanner is hooked into the proper port and the polarity of S1/S2 is correct. Set the flame\n signal switch to the OFF position. During Standby conditions, if a flame source (halogen lamp\n or cigarette lighter) is applied close to the scanner sight window, the installed BurnerPRO\n control unit should signal that a flame signal is detected. If the 3G-OTH-02844 is run through its\n operating sequence and the flame source is applied to the scanner during the ignition phase, the\n BurnerPRO control unit would transition through PTFI, MTFI, and AUTO. Removing the\n applied flame source will subsequently lead to a flame loss lockout.\n\nPANEL LAYOUT OPERATING\n CONTROL\n INPUT\n\n\n\n\n REMOTE FLAME SIGNAL S1 & S2\n RESET SELECT SWITCH FOR SCANNER\n PUSH BUTTON SCANNER TYPE\n SELECT SWITCH TESTING\n\n\n\n 3\n\fDIMENSIONS\n\n\n\n\nNOTICE\n When Fireye products are combined with equipment manufactured by others and/or integrated into systems\n designed or manufactured by others, the Fireye warranty, as stated in its General Terms and Conditions of Sale,\n pertains only to the Fireye products and not to any other equipment or to the combined system or its overall\n performance.\n\nWARRANTIES\n FIREYE guarantees for one year from the date of installation or 18 months from date of manufacture of its prod-\n ucts to replace, or, at its option, to repair any product or part thereof (except lamps and photocells) which is\n found defective in material or workmanship or which otherwise fails to conform to the description of the product\n on the face of its sales order. THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND\n FIREYE MAKES NO WARRANTY OF MERCHANTABILITY OR ANY OTHER WARRANTY,\n EXPRESS OR IMPLIED. Except as specifically stated in these general terms and conditions of sale, remedies\n with respect to any product or part number manufactured or sold by Fireye shall be limited exclusively to the\n right to replacement or repair as above provided. In no event shall Fireye be liable for consequential or special\n damages of any nature that may arise in connection with such product or part.\n\n\n\n\n FIREYE, Inc. BPT-1000\n 3 Manchester Road February 10, 2020\n Derry, New Hampshire 03038 USA Supersedes MAY 4, 2016\n Fireye.com\n\n\n\n4"}]
