BURNDY YAV2CLBOX Buyer's Guide: Crimpers, Cutters & Die Heads for Global Electrical Installations
Table of Contentsexpand_more
The BURNDY YAV2CLBOX is a copper compression terminal kit from BURNDY's YAV series, designed for 2 AWG-class conductor termination in panel building, utility and maintenance work. To install it correctly you need a compatible BURNDY crimper and the matching die — either a scissor-head interchangeable-die tool or a 6-ton cordless crimper depending on conductor size.
What is a BURNDY YAV2CLBOX and what does it terminate?
A BURNDY YAV2CLBOX is a boxed kit of copper compression lugs (YAV series) sized for 2 AWG-class conductors, used to make permanent, low-resistance terminations on copper cable in switchgear, panelboards and utility connections. It is installed with a BURNDY compression crimper and the correct die.
BURNDY is the reference brand for compression grounding and termination systems in North American and export electrical construction. The YAV family is colour-coded and die-indexed so the installer can verify the correct crimp without guesswork.
According to BURNDY's published YAV series catalogue data, YAV lugs are UL-listed and CSA-certified copper compression terminals intended for use with BURNDY-installed tooling and dies matched to the lug colour code.
How does a BURNDY compression crimper work?
A BURNDY compression crimper drives a matched die set into the terminal barrel, cold-welding the copper lug to the conductor. The die geometry is specific to the lug series and wire size, so the crimper and die must match the YAV2CLBOX lug being installed.
BURNDY offers two tool families relevant to YAV-class work: scissor-head interchangeable-die crimpers (up to 1 AWG copper) and the 6-ton PATRIOT 600 cordless crimper (up to 600 kcmil copper / 350 kcmil aluminium). Both are available from 3G Electric.
BURNDY crimper and cutter specifications
| Model | Tool type | Max copper capacity | Power / drive | Die system |
|---|---|---|---|---|
| BURNDY Scissor-Head Interchangeable Die Crimper | Scissor-head crimper | 1 AWG copper | Manual / hand tool | Interchangeable dies |
| BURNDY 18 V LXT Battery Crimper with Charger | Battery crimper | 1 AWG copper | Makita 18 V LXT, charger included | Interchangeable scissor dies |
| BURNDY Scissor Die Head for Copper Terminals | Die head only | 1 AWG copper | Fits BURNDY scissor crimper body | Interchangeable dies |
| BURNDY PATRIOT 600 Cordless Crimper | 6-ton cordless crimper | 600 kcmil copper / 350 kcmil aluminium | Makita 18 V LXT battery | W, W-VT and VT dies |
| BURNDY Guillotine Cable Cutter | Pistol-grip guillotine cutter | Cable and 5/8 in soft steel bolts | Makita 18 V LXT, two 3 Ah batteries | N/A |
Which BURNDY crimper suits which conductor size?
Match the tool to the largest conductor in the job, not the average. A 1 AWG scissor-head crimper covers most panel and maintenance work; a 6-ton PATRIOT 600 is required once you move to 2/0 AWG and above, up to 600 kcmil copper.
- Up to 1 AWG copper: scissor-head crimper (manual or 18 V LXT battery) with interchangeable dies.
- 2/0 AWG to 600 kcmil copper: 6-ton PATRIOT 600 with W, W-VT or VT dies.
- Aluminium to 350 kcmil: PATRIOT 600 only.
- Cable preparation: guillotine cutter for clean, square cuts before crimping.
Selection criteria for global buyers
- Conductor size and material: confirm the largest copper or aluminium conductor in the project; the YAV2CLBOX is a 2 AWG-class kit, so a 1 AWG scissor crimper is sufficient for the kit itself but not for larger feeders.
- Die series compatibility: YAV lugs use BURNDY colour-coded dies; PATRIOT 600 uses W, W-VT and VT dies. Never mix die series across tool families.
- Battery platform: the 18 V LXT tools share Makita batteries — standardise on one platform across the crew to simplify spares.
- Duty cycle and environment: field crews benefit from cordless; panel shops can use manual scissor tools with lower maintenance.
- Export and voltage: 18 V LXT chargers are supplied for the destination market's mains voltage and frequency (100–240 V, 50 Hz or 60 Hz) — confirm at order.
- Documentation: request test certificates and country-of-origin paperwork for customs clearance.
Product selection ladder: entry to flagship
| Level | Model | Best for | Key spec |
|---|---|---|---|
| Entry | BURNDY Scissor-Head Interchangeable Die Crimper | Panel shops, maintenance | 1 AWG copper max |
| Step-up | BURNDY 18 V LXT Battery Crimper with Charger | Field installation | 1 AWG copper, Makita 18 V LXT |
| Accessory | BURNDY Scissor Die Head for Copper Terminals | Replacing or adding die heads | 1 AWG copper, interchangeable dies |
| Flagship | BURNDY PATRIOT 600 Cordless Crimper | Utility and heavy feeder work | 6 tons, 600 kcmil Cu / 350 kcmil Al |
| Support | BURNDY Guillotine Cable Cutter | Cable prep before crimping | Cuts cable and 5/8 in soft steel bolts |
Step up to the PATRIOT 600 when any conductor in the project exceeds 1 AWG copper or when aluminium is specified. Add the guillotine cutter when cable prep is done on site rather than in the shop.
Why source BURNDY from 3G Electric?
3G Electric stocks 16 BURNDY products across crimpers, cutters and die heads, backed by 35+ years of industrial supply experience and specialist depth in controls, pumps and combustion. We interpret the demand, source the correct tool and die combination, and ship worldwide with export documentation experience.
We supply across 14 industrial departments — from electrical and instrumentation to pneumatics and material handling — and we supply far more than is listed online. Our team is curated and accountable: we get the right answer rather than promising infinite warehouse stock.
Frequently asked questions
What is the BURNDY YAV2CLBOX used for? It is a boxed kit of copper compression lugs for 2 AWG-class conductors, used in panel building, switchgear and utility terminations. Install it with a BURNDY crimper and the matching colour-coded die.
Which crimper installs YAV2CLBOX lugs? A BURNDY scissor-head crimper rated to 1 AWG copper, such as the 18 V LXT battery crimper, handles YAV2CLBOX-class lugs. Larger feeders need the 6-ton PATRIOT 600.
Can I buy BURNDY crimpers in Worldwide? Yes. 3G Electric ships BURNDY crimpers, cutters and die heads worldwide with export documentation and incoterms-neutral supply. Confirm charger voltage and frequency at order.
What is the difference between the PATRIOT 600 and a scissor crimper? The PATRIOT 600 delivers 6 tons and handles up to 600 kcmil copper; scissor crimpers are limited to 1 AWG copper but are lighter and cheaper for panel work.
Do BURNDY 18 V LXT tools ship with batteries? The 879CM8 includes a charger; the PATRIOT 600 and guillotine cutter ship with batteries as listed. Confirm the exact bill of materials at quote.
Key takeaways
- The YAV2CLBOX is a 2 AWG-class copper lug kit — match the crimper to the largest conductor, not the kit.
- Scissor-head crimpers cover up to 1 AWG copper; the PATRIOT 600 covers 600 kcmil copper and 350 kcmil aluminium.
- Die series must match the lug family — never mix W/VT dies with scissor dies.
- 3G Electric stocks 16 BURNDY products and ships worldwide with export documentation.
Ready to order? Contact 3G Electric for quotes, sizing assistance and technical support on BURNDY crimpers, cutters and die heads — worldwide delivery, USD pricing.
