HANKISON
Frequently asked questions
Common questions about HANKISON from 3G Electric.
What is the difference between Hankison non-cycling refrigerated dryers and cycling refrigerated dryers?
Hankison non-cycling refrigerated dryers, such as the HITN series, run the refrigeration compressor continuously and use a hot gas bypass valve to modulate capacity. This maintains a stable 50°F pressure dew point regardless of load fluctuations. Cycling dryers, by contrast, turn the refrigeration compressor on and off based on demand, which can allow dew point to rise during low-load periods. Non-cycling dryers are often chosen for applications where a consistent dew point is required, such as instrumentation or critical process air. They may use more energy at partial load but provide steady moisture removal.
What flow capacities are available in the Hankison HITN high inlet temperature dryer series?
The Hankison HITN series includes models rated at 20 cfm, 25 cfm, 35 cfm, 50 cfm, 75 cfm, and 125 cfm. These correspond to part numbers HITN20, HITN25, HITN35, HITN50, HITN75, and HITN125. All models in this series achieve a 50°F pressure dew point and are designed for high inlet temperature applications. Connection sizes range from 3/4 in NPT on smaller models to 1 in NPT on larger models. Voltage options include 115V AC and 230V AC depending on capacity. Power consumption ranges from 0.69 kW to 1.97 kW.
How does a Hankison membrane air dryer work, and what are the typical applications?
Hankison membrane air dryers, such as the SMM3-4F and HMM3-4F, use a bundle of hollow fibers that selectively permeate water vapor. As compressed air flows through the fibers, water vapor passes through the membrane wall and is carried away by a small sweep flow of dry air. This produces a pressure dew point as low as 40°F. Membrane dryers have no moving parts and require minimal maintenance. They are typically used for point-of-use applications, instrument air, and low-flow processes where a refrigerated dryer is not practical. Maximum operating pressure is 200 psi, and maximum operating temperature is 150°F.
What maintenance kits are available for Hankison compressed air dryers and filters?
Hankison offers maintenance kits that include replacement filter elements, drain valves, and other wear components for their dryers and filters. These kits are model-specific and are intended to support scheduled maintenance. For refrigerated dryers, kits may include refrigerant filters, drain strainers, and solenoid valves. For filters, kits typically include coalescing or particulate elements. 3G Electric supplies Hankison maintenance kits and individual replacement parts. Buyers should reference the dryer or filter model number and serial number when ordering to ensure the correct kit is supplied.
What is the maximum operating pressure and temperature for Hankison membrane dryers?
Hankison membrane dryers, including the SMM3-4F and HMM3-4F, are rated for a maximum operating pressure of 200 psi and a maximum operating temperature of 150°F. These ratings apply to the standard models. Operating above these limits can damage the membrane fibers and reduce drying performance. For applications with higher pressures or temperatures, consult the manufacturer for alternative models or consider a different dryer technology. The membrane dryers have 1/2 in NPT connections and are available with automatic drain options.
Can Hankison refrigerated dryers be used with high inlet temperatures without an aftercooler?
Hankison high inlet temperature non-cycling refrigerated dryers are specifically designed to accept compressed air at elevated temperatures, which can occur when the dryer is installed close to the compressor without an aftercooler. These dryers use a larger refrigeration circuit and a pre-cooler to handle the higher heat load. However, the maximum allowable inlet temperature is model-specific and should be verified from the technical data. In general, an aftercooler and moisture separator are still recommended to reduce the load on the dryer and improve overall system efficiency. Always confirm the inlet temperature limit for the specific HITN model.
