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HASSAY SAVAGE CO.

Hassay Savage Co. is a manufacturer of rotary broaching tools and keyseating equipment, with a product history that extends back to the late 19th century. The company is known for developing and producing rotary broach holders, broach blanks, and related tooling used to cut internal profiles such as squares, hexagons, splines, and keyways on CNC lathes, screw machines, and machining centers. Its product families include square rotary broaches, hex rotary broaches, spline rotary broaches, keyway broaches, and set-up plugs for rotary broach holders. These tools are commonly specified in high-speed steel for general-purpose work and in cobalt or powdered-metal grades for extended tool life in harder or more abrasive materials. Rotary broaching is a single-pass operation that produces internal forms while the workpiece rotates, making the tooling relevant to production turning, Swiss-type machining, and secondary operations where EDM or slotting would add cost or cycle time. Set-up plugs are used to verify holder alignment and reduce runout before cutting, which directly affects broach life and form accuracy. 3G Electric supplies Hassay Savage Co. rotary broaches and keyseating tools as part of its industrial equipment catalog, with 172 SKUs listed across square, hex, spline, and keyway configurations. The line covers common square sizes from 1/8 in through 3/4 in and matching set-up plugs with plug diameters from 0.130 in to 0.770 in, along with shank diameters and overall lengths suited to standard rotary broach holders. Each listing includes manufacturer part numbers, dimensions, and material specifications so plant engineers and maintenance managers can match tooling to existing holders and workpiece requirements. 3G Electric supports the line with datasheet access, quote handling, and logistics coordination for international delivery. The catalog is structured for procurement specialists who need to confirm interchangeability, order replacement broaches, or stock set-up plugs for routine tool changes. Because rotary broaching depends on correct holder alignment and matching pilot diameters, the set-up plug range is listed alongside the broach sizes to simplify selection. Hassay Savage tooling is used in automotive, aerospace, hydraulic, and general machining environments where internal forms are produced on turning equipment. The product data provided by 3G Electric focuses on dimensional and material attributes rather than application claims, allowing buyers to verify fit against their own holder and workpiece specifications. For maintenance and production teams, the availability of individual broach sizes and set-up plugs supports planned replacement and reduces the need to source complete holder assemblies when only the cutting tool or alignment plug requires changeout. 3G Electric maintains the Hassay Savage Co. line as a stocked or quoted category depending on SKU, with part-level detail available for engineering review.

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About HASSAY SAVAGE CO.

Hassay Savage Co. is a manufacturer of rotary broaching tools and keyseating equipment, with a product history that extends back to the late 19th century. The company is known for developing and producing rotary broach holders, broach blanks, and related tooling used to cut internal profiles such as squares, hexagons, splines, and keyways on CNC lathes, screw machines, and machining centers. Its product families include square rotary broaches, hex rotary broaches, spline rotary broaches, keyway broaches, and set-up plugs for rotary broach holders. These tools are commonly specified in high-speed steel for general-purpose work and in cobalt or powdered-metal grades for extended tool life in harder or more abrasive materials. Rotary broaching is a single-pass operation that produces internal forms while the workpiece rotates, making the tooling relevant to production turning, Swiss-type machining, and secondary operations where EDM or slotting would add cost or cycle time. Set-up plugs are used to verify holder alignment and reduce runout before cutting, which directly affects broach life and form accuracy. 3G Electric supplies Hassay Savage Co. rotary broaches and keyseating tools as part of its industrial equipment catalog, with 172 SKUs listed across square, hex, spline, and keyway configurations. The line covers common square sizes from 1/8 in through 3/4 in and matching set-up plugs with plug diameters from 0.130 in to 0.770 in, along with shank diameters and overall lengths suited to standard rotary broach holders. Each listing includes manufacturer part numbers, dimensions, and material specifications so plant engineers and maintenance managers can match tooling to existing holders and workpiece requirements. 3G Electric supports the line with datasheet access, quote handling, and logistics coordination for international delivery. The catalog is structured for procurement specialists who need to confirm interchangeability, order replacement broaches, or stock set-up plugs for routine tool changes. Because rotary broaching depends on correct holder alignment and matching pilot diameters, the set-up plug range is listed alongside the broach sizes to simplify selection. Hassay Savage tooling is used in automotive, aerospace, hydraulic, and general machining environments where internal forms are produced on turning equipment. The product data provided by 3G Electric focuses on dimensional and material attributes rather than application claims, allowing buyers to verify fit against their own holder and workpiece specifications. For maintenance and production teams, the availability of individual broach sizes and set-up plugs supports planned replacement and reduces the need to source complete holder assemblies when only the cutting tool or alignment plug requires changeout. 3G Electric maintains the Hassay Savage Co. line as a stocked or quoted category depending on SKU, with part-level detail available for engineering review.

Common Applications

  • Production turning — Hassay Savage square rotary broaches cut internal square forms in a single pass on CNC lathes.
  • Swiss-type machining — Hassay Savage rotary broaches produce small internal profiles where secondary operations are impractical.
  • Tool room setup — Hassay Savage set-up plugs verify rotary broach holder alignment and reduce runout before cutting.
  • Hydraulic component manufacturing — Hassay Savage keyseating tools cut internal keyways in bores for fluid power parts.
  • Automotive machining — Hassay Savage hex and spline rotary broaches form internal drive profiles on turned parts.
  • Maintenance and repair — Hassay Savage set-up plugs and replacement broaches support tooling changeouts on existing holders.

Frequently asked questions

Common questions about HASSAY SAVAGE CO. from 3G Electric.

What sizes of Hassay Savage square rotary broaches does 3G Electric list?

The catalog includes square rotary broaches in sizes such as 3/8 in, with a maximum length of cut of 3/8 in, and additional square sizes across the range. Each broach is listed with its manufacturer part number, material, and dimensions. Square rotary broaches are used to cut internal square forms in a single pass on turning equipment. Buyers should confirm the broach size matches the required internal form and that the holder accepts the broach shank. 3G Electric provides part-level data for verification before order.

What are Hassay Savage set-up plugs used for in rotary broaching?

Set-up plugs for rotary broach holders are alignment tools used to verify and set holder position before cutting. They are inserted into the holder to check concentricity and reduce runout, which affects broach life and the accuracy of the internal form. The plugs are available in sizes from 1/8 in through 3/4 in, with plug diameters from 0.130 in to 0.770 in and overall lengths from 1 1/4 in to 2 1/2 in. Matching the plug to the broach size and holder type is necessary for correct setup.

What material are Hassay Savage rotary broaches made from?

The rotary broaches listed by 3G Electric are made from high-speed steel. This material is specified for cutting square holes and similar internal profiles in metal workpieces. High-speed steel is a common choice for rotary broaching tools because it balances wear resistance and toughness for general machining conditions. For harder or more abrasive materials, buyers may need to confirm whether alternative grades are available. The product data includes the material type for each SKU so procurement and engineering can verify suitability before ordering.

How do I match a Hassay Savage set-up plug to my rotary broach holder?

Set-up plugs are specified by plug diameter, shank diameter, size, and overall length. To match a plug to a holder, confirm the shank diameter fits the holder bore and the plug diameter corresponds to the broach or pilot size being used. For example, a 1/2 in shank diameter plug with a 0.640 in plug diameter and 2 in overall length is listed for holder alignment. The size designation, such as 5/8 in, indicates the nominal broach size it supports. 3G Electric lists these dimensions per SKU for cross-reference.

Does 3G Electric supply Hassay Savage keyseating tools as well as rotary broaches?

Yes. The Hassay Savage Co. line at 3G Electric includes rotary broaches and keyseating tools. The catalog covers square, hex, spline, and keyway configurations, along with set-up plugs for rotary broach holders. Keyseating tools are used to produce internal keyways in bores, while rotary broaches cut forms such as squares and hexagons. The combined listing allows buyers to source broaching and keyseating tooling from one supplier. Part numbers and dimensions are provided for each item to support selection and replacement.

Can 3G Electric provide datasheets for Hassay Savage rotary broach SKUs?

3G Electric provides datasheet access and part-level detail for the Hassay Savage Co. SKUs it lists. Each listing includes manufacturer part number, dimensions, material, and type where available. For rotary broaches, this includes square size, maximum length of cut, and material. For set-up plugs, it includes plug diameter, shank diameter, size, and overall length. Buyers can use this data to verify fit against holders and workpiece requirements. Quote requests and logistics coordination for international delivery are handled through 3G Electric.