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STA-KON

STA-KON is a brand of electrical connectors and crimping tools originally developed by The Thomas & Betts Corporation. The line is now part of ABB Installation Products. STA-KON products are used for terminating and splicing copper wire in industrial, commercial, and utility electrical systems. The catalog includes insulated and non-insulated terminals, splices, disconnects, and manual crimping tools. 3G Electric supplies the STA-KON line to maintenance, procurement, and plant engineering teams worldwide.

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About STA-KON

STA-KON is a brand of electrical connectors and crimping tools originally developed by The Thomas & Betts Corporation. The line is now part of ABB Installation Products. STA-KON products are used for terminating and splicing copper wire in industrial, commercial, and utility electrical systems. The catalog includes insulated and non-insulated terminals, splices, disconnects, and manual crimping tools. 3G Electric supplies the STA-KON line to maintenance, procurement, and plant engineering teams worldwide.

The product families cover several termination and connection needs. Insulated pin terminals, such as the 14RB-47PT and 18RA-47PT, use vinyl insulation and a brazed seam. The brazed seam supports a secure crimp on stranded wire. These terminals are available in color-coded insulation for different wire sizes. Non-insulated butt splice connectors, such as the 2C-10, join two wires end-to-end and are rated 600 V. They accept 12 AWG to 10 AWG wire and are supplied in packs of 50. Push-in luminaire disconnects, including the LD2 and LD3, provide a socket-to-plug configuration for ballast and line-side connections. They accept 18 AWG copper wire on both sides and use a polycarbonate housing with a V-2 flammability rating. The LD2 is a 2-pole version, and the LD3 is a 3-pole version. Both are CSA certified.

STA-KON also offers controlled-cycle crimping tools for consistent termination. The TBM45S is a manual ratchet crimper for #8–2 AWG copper lugs and splices, and it is designed for use with C-Tap connectors. The WT1377 is a manual controlled-cycle terminal crimper with a 10 1/8-inch overall length and a standard cushion grip. It is intended for Stakon NW Series connectors. The ERG4001 is a controlled-cycle terminal crimper for insulated wire connectors and terminals, accommodating 22 AWG to 10 AWG wire. These tools use a ratcheting mechanism to help ensure a complete crimp cycle before release.

Technical buyers select STA-KON components for wire termination in control panels, industrial machinery, power distribution, and lighting circuits. The connectors are specified by wire size, insulation type, stud or pin size, and voltage rating. The crimping tools are specified by wire range, connector series, and handle style. 3G Electric supports the STA-KON line by stocking a range of terminals, splices, disconnects, and crimpers, and by providing product data and quote support for procurement and maintenance teams. For specific part numbers, wire ranges, and insulation colors, contact 3G Electric.

Common Applications

  • Control panel wiring — STA-KON 14RB-47PT and 18RA-47PT insulated pin terminals for terminating stranded wire on terminal blocks.
  • Lighting fixture maintenance — STA-KON LD2 and LD3 push-in luminaire disconnects for ballast and line-side connections in 18 AWG circuits.
  • Power distribution — STA-KON TBM45S manual crimper for #8–2 AWG copper lugs and splices and C-Tap connectors.
  • Industrial machinery wiring — STA-KON ERG4001 controlled-cycle crimper for insulated terminals and connectors from 22 AWG to 10 AWG.
  • Electrical splice applications — STA-KON 2C-10 non-insulated butt splice connectors for 12–10 AWG wire, rated 600 V.
  • Utility maintenance — STA-KON WT1377 manual crimper for Stakon NW Series connectors in termination work.

Frequently asked questions

Common questions about STA-KON from 3G Electric.

What wire sizes are available in STA-KON insulated pin terminals?

STA-KON insulated pin terminals are available in multiple wire size ranges, indicated by insulation color. The 14RB-47PT has blue vinyl insulation and is typically used with 16–14 AWG wire. The 18RA-47PT has red vinyl insulation and is typically used with 22–16 AWG wire. Both have a 0.075-inch pin diameter and a brazed seam. The color coding follows industry conventions for wire size identification. For exact wire ranges and dimensions, refer to the manufacturer part number and datasheet. 3G Electric can provide part-specific data on request.

What is the difference between the STA-KON LD2 and LD3 luminaire disconnects?

The STA-KON LD2 and LD3 are push-in luminaire disconnects with a socket-to-plug configuration. The LD2 is a 2-pole version, and the LD3 is a 3-pole version. Both accept 18 AWG copper wire on the ballast side and the line side. They use a polycarbonate housing with a V-2 flammability rating and are CSA certified. The number of poles determines the number of circuits that can be disconnected. Choose the LD2 for two-circuit applications and the LD3 for three-circuit applications. Both are used in lighting fixtures and ballast circuits.

What crimpers does STA-KON offer for insulated terminals?

STA-KON offers several controlled-cycle crimpers for insulated terminals. The ERG4001 is a controlled-cycle terminal crimper for insulated wire connectors and terminals, accommodating 22 AWG to 10 AWG wire. It has a ratcheting mechanism and an overall length of 10 1/2 inches. The WT1377 is a manual controlled-cycle terminal crimper with a 10 1/8-inch overall length and a standard cushion grip, designed for Stakon NW Series connectors. These tools are intended to provide a consistent crimp force. For non-insulated lugs and splices, the TBM45S is a manual ratchet crimper for #8–2 AWG copper lugs and splices and C-Tap connectors.

Are STA-KON butt splice connectors rated for voltage?

Yes. The STA-KON 2C-10 non-insulated butt splice connector is rated 600 V. It accepts wire sizes 12 AWG to 10 AWG and is supplied in packs of 50. This connector joins two wires end-to-end. It is a non-insulated splice, so it requires separate insulation if needed for the application. The 600 V rating makes it suitable for many industrial control and power circuits. Always verify the voltage rating and wire size against the specific application requirements. 3G Electric stocks this part and can provide quantity and lead-time information.

What is the STA-KON TBM45S crimper used for?

The STA-KON TBM45S is a manual controlled-cycle ratchet crimper designed for #8–2 AWG copper lugs and splices. It is also intended for use with C-Tap connectors. The controlled-cycle ratchet mechanism helps ensure that the crimp is completed before the tool releases. This tool is used in electrical power distribution and utility maintenance applications. It is a manual tool, so it does not require an external power source. For specific die sets and connector compatibility, refer to the manufacturer's tooling information. 3G Electric can supply the TBM45S and related crimping tools.

What housing material is used in STA-KON luminaire disconnects?

STA-KON LD2 and LD3 luminaire disconnects use a polycarbonate housing with a V-2 flammability rating. Polycarbonate provides mechanical strength and electrical insulation. The V-2 rating indicates a specific level of flame retardance under the UL 94 standard. These disconnects also have 2 male and 2 female contacts and accept 18 AWG copper wire on both the ballast and line sides. The socket-to-plug configuration allows for a push-in connection. They are CSA certified. For more detail on materials and ratings, consult the product datasheet or contact 3G Electric.